DAESAN Hoist - Trolly

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DP & DG series - Trolley (Plain & Geared)

Specialties

- Suspension shaft provides free adjustment to any sized I-Beam in applicable range for each capacity.
- To assure smooth & safe transport of the load, it is pivot mounted suspension shaft.
- To guarantee the smooth & maintenance free operation, ball bearing of high quality is used in all wheels.
- Easy installation. By using hands only, without any tool.

Simple mounting and maintenance free
Plain trolley & Geared trolley

- Chain geared travel trolley.
- 2 chain guide
- With ball bearing cast iron rollers
- Torsion rigid, steel sheet side plates

Product

PLAIN TROLLY	GEAR TROLLY

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CE Mark	Dimension

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Specification

To Install the Trolleys

SIZE (ton)	Plain Trolley	Geared Trolley	Min A	B	C	D	E	F	G	H	Max I
0.5t	DP05	n/a	76	87.5	87.5	93.8	100	106.3	112.5	118.8	127
1t	DP1	DG1	76	87.5	87.5	93.8	100	106.3	112.5	118.8	127
2t	DP2	DG2	101	112.5	112.5	118.8	125	131.8	137.5	143.8	153
3t	DP3	DG3	101	112.5	112.5	118.8	125	131.8	137.5	143.8	153
5t	DP5	DG5	127	137.5	137.5	118.8	150	156.3	162.5	168.8	178
10t	n/a	DG10	125	adjustable for customer requirement							250
20t	n/a	DG20		adjustable for customer requirement

Trolley is packaged disassembled as follows:

- Two(2) side plate assemblies;

- One(1) center suspension plate; and
One(1) trolley pin that includes one(1) fixing bolt, sixteen(16) adjusting washers, two(2) rings, one(1) side washer, and one (1) locknut.

1. Please adjust the beam width by adjusting the washer according to the following table.

1. Assemble the trolley pin(T08) to the bracket(T07) on one of the trolley side plate assemblies. Fasten the trolley to the bracket using fixing bolt(T13).

2. Position adjusting washers(T14), rings(T15), and center suspension plate(T09) on trolley pin for beam flange width as shown in the Table. Based on trolley capacity and beam flange width, position adjusting washers as per figures A thru I.

3. Position other side plate assembly on trolley pin. Position any remaining adjusting washers(T14) and side washer(T12) on trolley pin. Tighten locknut(T11) against side washer(T12) on trolley pin.

Center suspension plate(T09) must be positioned in center of side plate assemblies and directly under the center of the beam. Recommended clearance toe of beam and wheel flange is 1/16 inch. Maximum clearance should not exceed 1/8 inch.

Maintenance & Inspection

To Operate
1. Do not overload trolley.
2. Do not move loads over people.
3. Do not operate with excessive wheel-to-beam flange clearance.
4. Avoid side-pulling or side-loading. Trolley must remain seated and equalized with all wheels on beam flange surface.
5. Keep runway beam flange surface free of foreign objects.
6. Avoid collisions with other trolleys and end stops.
7. Minimize impact at trolley and stops by approaching end stop slowly.
8. Do not operate on runway beam if end stops are not present.
9. Do not use trolley to transport humans.
10. Place stops on runway to prevent trolley movement or travel prior to performing maintenance on trolley or hoist suspended from trolley.

Inspection
1. Check locknut for tightness.
2. Check wheels for distortion, corrosion, cracks, and wear.
3. Check wheel bearings for excessive wear by rotating and rocking wheel.
4. Replace parts or entire trolley as required.

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